Amorphous Core Distribution Transformers

Amorphous Core Distribution Transformers

Amorphous core transformers are manufactured using ferromagnetic amorphous metal formed into thin foils. Their higher resistance and thinner foils have been proven to lead to low losses and better resistance to harmonic wave.
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Henan GNEE Electric Co., Ltd. is one of the most reliable manufacturers and suppliers of amorphous core distribution transformers in China. If you're going to buy customized amorphous core distribution transformers made in China, welcome to get quotation from our factory. Quality products and reasonable price are available.

 

 

An amorphous core distribution transformer is a low-loss, high-efficiency distribution transformer whose magnetic core is manufactured from ferromagnetic amorphous metal formed into ultra-thin foils. Because the amorphous alloy has much higher electrical resistance and far thinner laminations than conventional grain-oriented silicon steel, eddy-current and hysteresis losses are drastically reduced: the no-load loss (iron loss) of an amorphous core distribution transformer is typically 70–80% lower than that of traditional silicon-steel transformers.

 

GNEE Electric supplies the SH15 series amorphous metal core distribution transformer from 30 kVA to 800 kVA in the 11 kV class, with lower operating temperature rise, stable long-term performance and excellent resistance to harmonic distortion. Request a factory-direct quotation and receive full technical documentation within 24 hours.

 

What Is an Amorphous Core Distribution Transformer?

 

Amorphous alloy transformers use an iron-based metallic-glass ribbon as the iron core instead of stacked silicon-steel laminations. Key characteristics:

  • Ultra-thin, high-resistance core material – limits eddy currents, the dominant cause of iron loss.
  • 70–80% lower no-load loss than traditional silicon-steel transformers, making it an ideal low-loss, energy-saving transformer.
  • Lower heat generation – reduced core losses mean lower temperature rise, quieter and more stable running performance.
  • Better harmonic tolerance – the amorphous core maintains low core loss even when conducting magnetic flux at relatively high frequencies, so the transformer performs well in installations where harmonic distortion is present.

Note: The amorphous core has a lower saturation flux density than silicon steel, so cores are designed with a larger cross-section. Always verify the inrush current and overload characteristics against your system when sizing – our engineers will confirm this in the proposal.

 

SH15 Series Amorphous Metal Core Distribution Transformer Specifications

 

Model

Rated Voltage HV (kV)

Tapping Range

LV (kV)

Vector Group

No-Load Loss (W)

Load Loss (W)

No-Load Current (%)

Impedance Voltage (%)

Weight: Body / Oil / G.W. (kg)

Distance Between Yokes E1=E2 (mm)

Dimensions L×W×H (mm)

SH15-30

6.3 / 10 / 10.5 / 11

 

±5% or ±2×2.5%

 

0.415

 

Dyn11

 

33

600

1.2

4

200 / 130 / 685

400

1110 × 690 × 990 *

SH15-50

50 *

870

1.0

4 *

315 / 160 / 770

400

1190 × 750 × 1040

SH15-63

50

1040

0.9

4 *

335 / 160 / 820

400

1250 × 750 × 1060

SH15-80

60

1250

0.8

4 *

360 / 170 / 880

400

1290 × 750 × 1100

SH15-100

75

1500

0.7

4 *

460 / 180 / 950

400

1260 × 800 × 1090

SH15-125

85

1800

0.6

4 *

500 / 190 / 1025

550

1320 × 810 × 1120

SH15-160

100

2200

0.5

4 *

600 / 210 / 1145

550

1370 × 810 × 1180

SH15-200

120

2600

0.5 *

4 *

715 / 230 / 1240

550

1410 × 800 × 1220

SH15-250

140

3050

0.5

4 *

925 / 260 / 1400

550

1490 × 810 × 1260

SH15-315

170

3650

0.5

4.5 *

1010 * / 280 / 1630

550

1520 × 790 × 1330

SH15-400

200

4300

0.4

4.5 *

1160 / 330 / 1860

550

1670 × 820 × 1410

SH15-500

240

5150

0.4

4.5 *

1400 / 370 / 2140

660

1650 × 910 × 1430

SH15-630

320

6200

0.3

4.5

1575 / 430 / 2450

660

1830 × 920 × 1440

SH15-800

380

7500

0.3

4.5

1760 / 480 / 2980

820

1910 × 950 × 1500

Note: Above data are for reference only – the test certificate issued with each unit is the governing document. Higher ratings, other vector groups and 20 kV / 35 kV classes are available on request.

 

Key Features of Amorphous Core Distribution Transformers

 

  • Ultra-low core loss – saves electricity and improves overall power efficiency, directly reducing lifetime energy cost.
  • Environmentally friendly – lower core losses reduce power consumption and associated carbon dioxide and sulfur dioxide emissions; the transformer is maintenance-free.
  • Low operating temperature, extended insulation life – reduced heat generation slows insulation aging.
  • Durable and mechanically strong – the amorphous metal core provides excellent overload capacity and robust construction.
  • Harmonic-resistant – low core loss is maintained even at relatively high magnetic flux frequencies, making it suitable for applications where harmonic distortion may be present.

 

Amorphous steel transformer

 

Tip: Amorphous core distribution transformers give the fastest payback in long-duration light-load applications – rural and urban distribution, public infrastructure, and renewable-energy auxiliary supplies – where no-load loss dominates total energy cost.

Request A Quote

 

Send us your rated capacity, primary/secondary voltage, vector group and destination country. Our engineers will reply within 24 hours with a factory-direct quotation, loss data and delivery schedule.


📧 Email: sales@gneeelectric.com | 💬 WhatsApp: +86 158 2468 7445

 

Packaging&Shipping

 

Amorphous steel core transformer

 

FAQ

 

Q1: What is an amorphous core distribution transformer?

It is a distribution transformer whose core is made of amorphous metal (metallic-glass) ribbon instead of silicon-steel laminations. The ultra-thin, high-resistance core material cuts no-load (iron) loss by 70–80% compared with conventional designs.

 

Q2: How much energy can it save?

Because no-load loss is reduced by 70–80% and the transformer is often energized around the clock, annual electricity savings of 20–30% are typical in distribution duty. Exact savings depend on load profile and tariffs.

 

Q3: Is an amorphous core transformer more expensive?

The first cost of the amorphous core is higher, but lower no-load loss typically recovers the premium within 2–5 years in continuous-duty applications; the transformer then continues to save energy for its full service life.

 

Q4: Can it handle harmonic loads?

Yes. The amorphous core maintains low core loss at higher flux frequencies, making it suitable for installations with harmonic distortion such as VFD and rectifier loads.

 

Q5: What ratings and voltage classes are available?

The SH15 series covers 30–800 kVA in the 11 kV class as standard (HV 6.3 / 10 / 10.5 / 11 kV, LV 0.415 kV, Dyn11). Higher ratings and other voltage classes are available on request.

 

Q6: How is it different from a dry-type amorphous transformer?

Both use amorphous cores. Oil-immersed amorphous distribution transformers (such as the SH15 series) are outdoor-rated, low-cost units for conventional distribution; dry-type amorphous transformers add oil-free resin insulation for indoor and fire-sensitive installations.

 

Q7: What testing is performed before delivery?

Each unit is factory-tested per IEC 60076 / GB/T 25446, including turns ratio, no-load loss, load loss, insulation resistance and withstand voltage, with complete test reports delivered with the equipment.

 

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