Pole Mounted Transformer

GNEE is a professional manufacturer of pole mounted transformers,including single phase and three phase pole mounted transformer.

 

The pole-mounted transformer is a fully sealed cylindrical structure and is installed by pole-mounted suspension.

 

It has the advantages of small size, strong overload capacity, high reliability in continuous operation, simple maintenance, long service life, small infrastructure investment, and reduced low-voltage power supply radius. It can reduce low-voltage line losses by more than 60%.

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Sinlge Phase Pole Mounted Transformer Types
 

Single-phase pole-mounted transformers, commonly known as overhead transformers,overhead distribution transformer.

 

Single-phase pole-mounted transformer has 2 types,conventional and completely self-protected (CSP) variants(CSP overhead transformer).

 

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Single-phase Overhead Conventional Transformer

 

Single-Phase Overhead Conventional Transformer

Tachnical Data for Single-phase Overhead Conventional Distributation Transformer

Rated
Power
(KVA)
High
Voltage
(V)
Low
Voltage
(V)
Loss(W) Dimension(mm) Weight(kg)
No-load
Loss(W)
On-load
Loss(W)
W D H Oil
Weight
Total
Weight
5 34500/
19920
13800/
7957
13200/
7620
12470/
7200
or others
120-240
240-480
347
600
19 75 465 485 855 15 92
10 36 120 500 525 885 22 150
15 50 195 520 565 905 30 210
25 80 290 560 590 935 45 258
37.5 105 360 610 625 935 50 340
50 135 500 635 675 1035 62 395
75 190 650 745 840 1035 88 480
100 210 850 770 965 1135 94 530
167 350 1410 795 890 1335 138 680
 

Single-phase Overhead Completely Self Protected (CSP)Transformer

 

Single-Phase Overhead Completely Self Protected (CSP)Transformer

Tachnical Data for Single-phase Overhead Completely Self Protected (CSP) Distributation Transformer

Rated
Power
(KVA)
High
Voltage
(V)
Low
Voltage
(V)
Loss(W) Dimension(mm) Weight(kg)
No-load
Loss(W)
On-load
Loss(W)
W D H Oil
Weight
Total
Weight
5 34500/
19920
13800/
7957
13200/
7620
12470/
7200
or others
120-240
240-480
347
600
35 75 400 530 960 30 115
10 50 120 430 530 980 45 150
15 65 195 480 580 1000 55 205
25 105 290 500 580 1030 66 245
37.5 140 360 560 640 1080 78 335
50 180 500 560 640 1030 85 370
75 250 650 780 800 1170 138 505
Pole Mounted Transformer Specifications
 
Power Rating Width(mm) Depth(mm) High(mm) Total Weight(kg)
10 kVA 500 525 885 150
15 kVA 520 565 905 210
25 kVA 560 590 935 258
37.5 kVA 610 625 935 340
50 kVA 635 675 1035 395
75 kVA 745 840 1035 480
100 kVA 770 965 1135 530
167 kVA 795 890 1335 680
250 kVA 1080 1030 1390 1280
333 kVA 1140 1060 1450 1550

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Pole Mounted Transformer
 

 

Oil-filled single-phase overhead transformers

Oil-filled single-phase overhead transformers designed and produced by GNEE are normally used for stepping utility distribution vollages (ranging from 2400 to 34500 volts) down to lower utilization vollages. Although some are used for stepping down to commercial and industrial voltages such as 277, 240/480, 2400 and 4800, most are used for stepping down to the single-phase voltage of 120/240.

These transformers are also used for small substations, miscellaneous applicalions and can serve to step up voltages.

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Pole Mounted Transformer Ratings

Below are optimized and unique power and voltage ratings for both single-phase and three-phase pole-mounted transformers:

Single-phase pole-mounted transformer power ratings:

 

10 kVA,25 kVA,37.5 kVA, 50 kVA, 100 kVA, 167 kVA, 250 kVA, 333 kVA

 

Single-phase pole-mounted transformer voltage ratings:

2400V, 7200V, 124 70V , 7620V, 13200V, 7957V, 13800V, 19920V, 34500V, 27600V (unique to Ontario, Canada).

 

Three-phase pole-mounted transformer power ratings:

25kVA, 45kVA, 63kVA, 100kVA, 200kVA,315kVA,400kVA and 500kVA.

 

Three-phase pole-mounted transformer primary nominal voltage ratings:

Primary nominal voltage rating from 11kV to 33kV.

Single-Phase Pole-Mounted Transformer

 

Single Phase Pole Mounted Transformer Testing

 

Before the single phase pole mounted transformer is delivered, we will arrange a series of tests which help the customers to verify the quality and ensure the safety. Generally we will perform routine tests which include Ratio test, Winding resistance test, No load loss and no load current test, Applied voltage and induction voltage tests, Leakage test and so on.

We will forward the test report by specifying all these tests result with the signature of a professional engineer on the test document. Beside the routine tests, there are other optional tests such as Resistance test, Temperature rise test, Sound level test and so on.

Single Phase Pole Mounted Transformer

 

 

Pole Mounted Transformer Parts

 

The following is the introduction of the main parts of the single-phase pole-mounted transformer. The main parts(accessories) on the single phase pole mounted transformer include high voltage bushing, low voltage bushing, oil fill valve, oil drain valve with the sampler, and pressure relief valve.

Pole Mounted Transformer

‌1.High Voltage Bushing‌

Constructed primarily from ‌porcelain‌, these bushings establish electrical connections between the transformer's high-voltage windings and external power lines. They provide critical ‌insulation protection‌, ‌environmental sealing‌ against contaminants, and ‌thermal management‌ through heat conduction and dissipation, ensuring operational safety and reliability

2..Low Voltage Bushing‌

Available in ‌spade-type‌ or ‌clip-type‌ configurations, tailored to customer specifications for flexible installation and compatibility with varying electrical systems.

 

‌3..Oil Fill Valve‌

Facilitates the ‌introduction of insulating oil‌ into the transformer tank, maintaining dielectric integrity and cooling efficiency.

 

4..Oil Drain Valve with Sampler‌

Dual-function component designed to:

  • Expel ‌air, moisture, sediments, and impurities‌ to preserve oil quality;
  • Enable ‌oil sample collection‌ for diagnostic testing;
  • Ensure transformer stability and prevent internal degradation.

 

‌5.Pressure Relief Valve‌

Safeguards against overpressure by ‌regulating internal gas levels‌, maintaining optimal operating conditions, and preventing structural damage during load fluctuations.

 

Additional Components for CSP-Type Transformers

CSP (Completely Self-Protected) variants include three supplementary protective devices:

‌Lightning Arrester‌:

Diverts ‌surge currents‌ from lightning strikes to ground.

 

‌Internal Current-Limiting Fuse‌:

Interrupts ‌short-circuit currents‌ to prevent equipment damage.

 

‌Circuit Breaker‌:

Isolates faults to ‌protect distribution lines‌ from transformer-induced failures.

Pole Mounted Transformer Applications

Pole Mounted Transformer Drawing
Pole Mounted Transformer Drawing
Pole Mounted Transformer Drawing
Pole Mounted Transformer Drawing
 

Pole Mounted Transformer Package & Shipping

 

Pole-Mounted Transformer Capacity vs. 40HQ Loading Units

 

15 kVA & 25 kVA pole-mounted transformer: Approximately 70-80 units can be accommodated.

50 kVA pole mounted transformer: Up to 60 units can be installed.

75 kVA pole mounted transformer: Approximately 32 units can be accommodated.

100 kVA pole mounted transformer: Around 28 units can be installed.

167 kVA pole mounted transformer: Up to 20 sets can be accommodated.

250 kVA pole mounted transformer: Approximately 15 units can be installed.

333 kVA pole mounted transformer: Approximately 10-12 units can be accommodated.

Single-Phase Overhead transformer

 

 

 

Latest Single Phase Pole Mounted Transformer cases

 

220 Units 50 kVA Single Phase Pole Mounted Transformer For Guyana

 

Specifications

  • Rated Capacity: 50 kVA
  • Primary Voltage: 13.8 kV
  • Secondary Voltage: 0.24/0.12 kV
  • Frequency: 60Hz
  • Polarity: Negative
  • Impedance: 2.4%
  • Tap Voltages HV: ±2x2.5%
  • Number Bushing HV: 2
  • Number Bushing LV: 3
  • Winding Temperature Rise: 65℃
  • Cooling Method: ONAN
  • Colors Tank: ANSI 70 (gray)
  • Working-Temperature: -40°C to +40°C

 

Dimensions & Weight

  • Height: 1035mm
  • Depth: 675mm
  • Width: 635mm
  • Oil Weight: 62kg
  • Total Weight: 395kg
50 KVA Single Phase Pole Mounted
100 kVA Single Phase Pole Mounted Transformer

20 Units 100 kVA Single Phase Pole Mounted Transformer For Philippines

Specifications

  • Rated Capacity: 100 kVA
  • Primary Voltage: 13.8 kV
  • Secondary Voltage: 0.24/0.12 kV
  • Frequency: 60Hz
  • Polarity: Negative
  • Impedance: 2.4%
  • Tap Voltages HV: ±2x2.5%
  • Number Bushing HV: 2
  • Number Bushing LV: 3
  • Winding Temperature Rise: 65℃
  • Cooling Method: ONAN
  • Colors Tank: ANSI 70 (gray)
  • Working-Temperature: -40°C to +40°C

Dimensions & Weight

  • Height: 1300mm
  • Depth: 850mm
  • Width: 750mm
  • Oil Weight: 95kg
  • Total Weight: 530kg

 

16 Units 167 kVA Single Phase Pole Mounted Transformer For Ethiopia

Specifications

  • Rated Capacity: 167 kVA
  • Primary Voltage: 13.8 kV
  • Secondary Voltage: 0.24/0.12 kV
  • Phase: Single phase
  • Frequency: 60Hz
  • Polarity: Negative
  • Impedance: 2.4%
  • Tap Voltages HV: ±2x2.5%
  • Number Bushing HV: 2
  • Number Bushing LV: 3
  • Winding Temperature Rise: 65℃
  • Cooling: ONAN
  • Material Core: Silicon steel
  • Colors Tank: ANSI 70 (gray)
  • Working-Temperature: -40°C to +40°C

Dimensions & Weight

  • Height: 1400mm
  • Depth: 900mm
  • Width: 800mm
  • Oil Weight: 140kg
  • Total Weight: 700kg
167 kVA Single Phase Pole Mounted Transformer
 
FAQ
 

Q: What Are The Different Pole Transformer Sizes?

A: In general, the power output for pole transformer sizes was typically between 5 kVA to 333 kVA.
They can be between these rating capacities:
Kilowatt-volts: 5, 10, 15, 25, 37, 50, 75, 100, 167, 250, 333 (kVA)
Distribution lines provide electricity from regional substations to the homes and businesses that need it.
Power is transmitted across distances of up to 30 miles at primary voltages of 4.6 to 34.5 kilovolts (kV).
Then transformed to the secondary voltage necessary by the customer using pole mounted transformers.
At the same time, sub-transmission lines carry power from regional substations to local substations at a higher voltage.

Q: How Much Is A 25 kVA Pole Mounted Transformer Price?

A: Generally, the actual 25 kVA pole mounted transformer price is between $980 and $1100 on average.
Single Phase 25 kVA Pole Mounted Transformer: US$ 1500-$5000
Three Phase 25 kVA Pole Mounted Transformer: $1,800-$8000
Some suppliers offer free replacement components for damaged parts within the warranty period.
In some cases, the warranty period might be up to 18 months from the date of purchase.

Q: How much copper is in a pole mounted transformer?

A: For oil-type transformers, the copper-containing weight is 20% of the total weight of the transformer.

Q: Why is it necessary to ground the neutral of a pole mounted transformer?

A: Grounding the neutral point can return the phase wire of the equipment in which the accident occurs to the “shell” to the transformer through the ground and the ground wire connected to the neutral point,so that a short-circuit fault occurs in the system, thereby forcing the air circuit breaker or fuse to disconnect, protecting the human body safety.

Q: What size are pole transformers?

A: It depends on single phase pole mount transformer or three phase pole mount transformer. And also depends on the capacity, please check this link for more detailed information of our transformer.

Q: How many houses can one pole-mounted transformer supply?

A: A pole-mounted transformer can typically supply power to multiple houses, depending on the size and capacity of the transformer. The number of houses it can supply will depend on factors such as the electrical load of each house and the capacity of the transformer. In residential areas, it's common for a single pole-mounted transformer to supply power to several houses within close proximity. If you have specific questions about the capacity of a transformer in a particular area, it's best to consult with a qualified electrician or the local utility company for more detailed information.

Q: What is the utility pole transformer?

A: Utility pole transformer applies to single-phase, single-bushing, 60 Hz distribution transformers suitable for direct pole mounting and designed for operation on an effectively grounded wye system, type ONAN, rated at 167 kVA or below, with an insulation class of 25 kV or less.

Q: What do transformers on utility poles do?

A: Voltage Reduction: The primary function of a utility pole transformer is to convert high-voltage electricity received from the power grid into a lower voltage suitable for use in commercial establishments and residences.
Isolation: Power pole transformers are designed to provide isolation between the primary winding (connected to the high-voltage source) and the secondary winding (connected to the low-voltage output). This isolation is essential for safety and to prevent interference between circuits.
Power Distribution: Pole-mounted transformers play a key role in transmitting electricity to towns and remote rural areas. They act as intermediaries in the power grid system, ensuring that electricity reaches various locations to meet diverse power requirements for lighting, appliances, and other electrical devices.

Q: What are pole-mounted transformers filled with?

A: The power pole transformer is mainly composed of an iron core and winding. It is the magnetic path channel of the iron core transformer, and the winding is the circuit part of the transformer, which is made up of enameled wires with a certain number of turns. When it is connected to the power supply, we call it the primary winding, which is also called the primary winding. Connected to the load, we call it secondary winding, also called secondary winding or secondary winding. The basic forms of iron core structure include the core type and shell type. The core column of the transformer with the core structure is surrounded by windings. Simply put, the winding surrounds the iron core, so the structure is simple, and the assembly and insulation are easy, so the transformer often adopts the core structure. The shell structure is that the iron core surrounds the winding. The shell-type transformer has high mechanical strength and exposed teeth, but its manufacturing process is complicated and more materials are used. It is usually only used in low-voltage high-current transformers or small-capacity power transformers.

Q: Why are pole mounted substations very popular?

A: This substation design is the cheapest, smallest, and easiest to install. There is no requirement for a structure to house this substation. This pole-mounted substation supplies most of the electricity for our home.

Q: Why are transformers on poles?

A: Pole-mounted transformers, as the name suggests, are installed on utility poles, typically found in rural or residential areas. They serve as a link between overhead high-voltage lines and lower-voltage distribution lines.

Q: What is the main purpose of pad mounted or pole mounted distribution transformers?

A: Both pole-mounted and pad-mounted transformers convert the high 'primary' voltage of the overhead or underground distribution lines to the lower 'secondary' or 'utilization' voltage inside the building. The primary distribution wires use the three-phase system.

Q: Are pole mounted transformers safe?

A: Pole-mounted transformers are high-voltage electrical devices that pose a risk of electric shock or electrocution. Insulating gloves, dielectric footwear, and other electrically rated PPE provide a protective barrier, reducing the risk of electrical injuries.

Q: What do pole mounted transformers do?

A: Power Distribution: Pole-mounted transformers play a key role in transmitting electricity to towns and remote rural areas. They act as intermediaries in the power grid system, ensuring that electricity reaches various locations to meet diverse power requirements for lighting, appliances, and other electrical devices.

Q: What are pole mounted transformers filled with?

A: The core and coil assembly are immersed in a cylindrical steel tank filled with high-grade mineral oil especially refined for electrical use. This oil provides both electrical insulation and cooling to the windings of the transformer.

Q: What is the safe distance from a pole-mounted transformer?

A: 10 feet
Pole-mount transformers should be treated in the same manner, as an overhead power line. Always maintain a safe distance of at least 3 metres (10 feet) from any pole-mount transformer.

Q: Are pole mounted transformers oil filled?

A: Single-phase overhead transformers can be filled with standard electrical grade mineral insulating oil or fire-resistant FR3 fluid.

Q: How much does it cost to put a transformer on a pole?

A: A residential transformer costs $3,000 to $20,000+ installed, depending on size and type. Running new electrical lines may require installing one or more transformers, depending on the distance from the property to the closest existing transformer. Most companies require a transformer within 150' of the house.

Q: How are pole transformers rated?

A: The standard single phase transformer power rating is from 5-167kVA. Daelim can be customized according to your needs, the maximum capacity can reach 333kVA. The following table is the standard of single phase transformer specifications.

Q: What is the difference between pole mounted and pad-mounted transformer?

A: If mounted on a utility pole, they are called pole-mount transformers. If the distribution lines are located at ground level or underground, distribution transformers are mounted on concrete pads and locked in steel cases, thus known as distribution tap pad-mount transformers.

Henan GNEE Electric Co., Ltd. is well-known as one of the leading pole mounted transformer manufacturers and suppliers in China. Please feel free to wholesale cheap pole mounted transformer in stock here from our factory. Quality products and low price are available.

Three Phase Pad Mounted Distribution Transformer, Single Phase Power Transformer, 11kv Three Phase Pole Mounted Distribution Transformer

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