30-2500KVA/10KV Epoxy Resin Cast Dry-type Transformer

30-2500KVA/10KV Epoxy Resin Cast Dry-type Transformer

In 2024, a batch of 30-2500KVA/10KVEpoxy Resin Cast Dry-type Transformers were successfully delivered to the UAE, meeting high-end distribution requirements with their efficiency, quiet operation, and high fire retardant performance.
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Henan GNEE Electric Co., Ltd. is one of the most reliable manufacturers and suppliers of 30-2500kva/10kv epoxy resin cast dry-type transformer in China. If you're going to buy customized 30-2500kva/10kv epoxy resin cast dry-type transformer made in China, welcome to get quotation from our factory. Quality products and reasonable price are available.

 

 

Epoxy Resin Cast Dry-type Transformer Product Introduction

 

 

The rated power of the 30-2500KVA/10KV Epoxy Resin Cast Dry-type Transformer covers 30-2500KVA, with a voltage level of 10KV. It adopts epoxy resin vacuum casting technology, achieving high mechanical strength, excellent insulation performance, and fire-retardant characteristics. The combination of copper/aluminum wires with advanced winding technology significantly reduces losses, meeting NLS energy efficiency requirements. The materials are environmentally friendly, halogen-free, with superior heat dissipation performance, making it adaptable to harsh industrial environments. It is safe, reliable, and has a long service life, making it an ideal choice for dry-type transformers in various fields such as steel and power.

 

 

 

Detailed photos

 

 

product-518-479
 

product-641-616

 

 

 

 

Core advantages

 

 

High Efficiency and Low Loss

The combination of copper/aluminum wires with optimized winding design ensures that the Epoxy Resin Cast Dry-Type Transformer has no-load losses below 70% of the national standard GB2013, meeting the NLS high-efficiency standards and significantly reducing operating costs.

Superior Safety and Reliability

Fire Retardant: The vacuum casting technology with epoxy resin ensures H-class insulation, achieving a fire-retardant rating of UL94 V-0, eliminating fire risks.

Impact and Overload Resistance: The high mechanical strength structure of the Epoxy Resin Cast Dry-Type Transformer is suitable for industrial vibrations and sudden overload scenarios.

Environmental Protection and Durability

Halogen-Free Materials: The transformer uses environmentally friendly materials free of halogens, complying with RoHS standards to reduce harm to the environment and operators.

Strong Heat Dissipation: The unique heat dissipation structure and thermal conductivity of epoxy resin ensure long-term stable operation, with a lifespan exceeding 30 years.

Wide Range of Application Scenarios

The Epoxy Resin Cast Dry-Type Transformer is applicable in high-demand industrial sectors such as steel, power, chemical, and data centers, capable of stable operation in harsh environments including high temperatures, high humidity, and dusty conditions.

 

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Scope of Supply

 

 

 

We can also provide the following transformer products:
30-2500KVA/10KV Laminated core distribution transformer
30-2500KVA Power transformer
30-2500KVA Power transformer(Three-phase oil-immersed power transformer)
30-2500KVA/10KV Oil-immersed three-phase double-winding non-excited voltage regulating distribution transformer
30-2500KVA/10KV Epoxy resin cast dry-type transformer
30-2500KVA/10KV Three-phase resin cast insulated dry type power transformer
30-2500KVA Epoxy resin cast dry-type transformer
30-2500KVA/10KV Epoxy resin cast dry-type transformer
30-2500KVA Dry-type three-phase double-winding non-excited voltage regulating distribution transformer
30-2500KVA/10KV Dry-type three-phase double-winding non-excited voltage regulating distribution transformer
30-2500KVA Amorphous alloy dry-type transformer
30-3200KVA Rectifier transformer
6300-42200KVA Three-phase oil-immersed power transformer
800-31500KVA/35KV Oil-immersed power transformer
100-1600KVA Combined transformer
380V Communication Low Voltage Distribution Cabinet
Single-Phase Overhead Type Pole Mounted Mild Steel Distribution Power Transformers
75kVA to 5000kVA Pad Mounted Transformers
Pre-assembled substation (European style) ,etc.

 

 

 

Epoxy Resin Cast Dry-type Transformer production process

 

 

product-750-750

1. Core Manufacturing

Materials: High-permeability cold-rolled silicon steel sheets, processed by laser cutting or punch press.

Process: Fully offset-lapped stacking with an environmentally friendly insulating coating, reducing losses and noise.

2. Winding Production

Wire: Copper/aluminum wires wound via numerically controlled processes, wrapped with pre-impregnated insulating tape, and pre-treated with vacuum pressure impregnation (VPI).

Structure: High/low-voltage windings assembled in layers, fixed with epoxy resin pre-impregnated tape, ensuring proper electrical clearance.

product-515-387
product-785-474

3. Vacuum Casting and Curing

Materials: Halogen-free epoxy resin, vacuum-degassed to eliminate bubbles.

Process: High-temperature curing forms a fully sealed insulating body, achieving UL94 V-0 flame retardancy.


4. Final Assembly and Integration

Assembly: Windings securely mounted to the core, with leads connected via copper busbars or stainless steel terminals.

Performance: Optimized magnetic and circuit coordination to enhance efficiency.

5. Enclosure and Cooling System

Materials: Galvanized steel or stainless steel casing with powder-coated corrosion protection.

Design: Heat-dissipating ducts/finned surfaces combined with natural/forced cooling, rated for IP23/IP33 protection.


6. Factory Testing

Inspection: Comprehensive testing of the epoxy resin cast dry-type transformer for dielectric withstand voltage, temperature rise, partial discharge, efficiency, and overload capacity.


7. Packaging and Delivery

Shock Protection: Reinforced with wooden/metallic frameworks and wrapped in waterproof film.

Documentation: Parameter labels, 3C/CE certifications, manuals, and other compliance documents.

product-659-434

 

 

 

 

Products parameter

 

 

 

Rated Capacity

KVA

Voltage Combination(KV)

No-Load Loss(W)

Load loss(W)

Short-Circuit Impedance (%)

No-load Current (%)

Sound Level LpA (dB)

High Voltage

(KV)

Branching(%)

Low Voltage(KV)

30

6

6.3

6.6

10

10.5

11

±5%

(±2×2.5)

0.4

190

710

4.0

2.1

52

50

270

1000

2.1

52

80

370

1380

1.6

53

100

400

1570

1.6

53

125

470

1850

1.4

56

160

540

2130

1.4

56

200

620

2530

1.2

56

250

720

2760

1.2

56

315

880

3470

1.0

58

400

980

3990

1.0

58

500

1160

4880

1.0

60

630

1340

5880

1.0

60

630

1300

5960

6.0

0.8

60

800

1520

6960

0.8

62

1000

1770

8130

0.8

62

1250

2090

9690

0.8

63

1600

2450

11730

0.8

64

2000

3050

14450

0.7

64

2500

3600

17170

0.7

68

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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SGS certification certificate

 

 

product-1200-800

 

 

 

about us

 

 

GNEE Group:

Global Transformer Supply Chain Integration Expert (2008 - Present)

 

Founded in 2008, GNEE Group has undergone fifteen years of deep industry cultivation, successfully transforming from a regional trader to a global supply chain management expert. As a pioneer in the integration of the steel industry chain, the group has established a full-cycle value system that spans raw material procurement, production coordination, logistics optimization, and terminal services, setting an innovative operational benchmark in the global transformer distribution sector. In the era of Industry 4.0, GNEE Group is accelerating towards its goal of becoming a global integrator oftransformer industry value through digital restructuring and green supply chain construction.

 

product-857-522

 

Our factory

 

product-917-504

 

 

 

FAQ

 
 

Q: What Are the Core Competitive Advantages of Your Company?

A: Experience and Scale: Since its establishment in 2008, our company has been focusing on the transformer field for 18 years. We have delivered over 50,000 units of equipment and served more than 2,000 customers globally.
R&D and Production: A team of 200 professionals with a 20,000㎡ modern production base covering three major locations in China: Shijiazhuang, Xingtai, and Anyang. This ensures full autonomy from raw materials to finished products.
Customization Capability: Supports the design of transformers ranging from 50kVA to 5000kVA. Customized solutions can be provided for special scenarios such as high altitude or extreme temperatures.

Q: How Do You Ensure Delivery Time and Quality?

A: Supply Chain Assurance: Leveraging the industrial cluster advantages of three factories, we maintain sufficient raw material inventory, enabling faster order response compared to the industry average by 30%.
Quality Control System: From the precision of core stacking (±0.5mm) to 200 inspection items before product delivery, we ensure that each device complies with international standards such as CE and IEC.

Q: What Is the Delivery Cycle for Standard Products? Will Custom Products Affect Delivery Time?

A: Standard Products: The typical delivery cycle is 15-30 working days (starting from the signing of the contract and receipt of the advance payment).
Custom Products: Delivery cycles may extend depending on specific requirements, usually requiring 30-60 working days. If special materials, non-standard designs, or international transportation are involved, the specific time will be negotiated between both parties.

Q: Does Your Company's Transformers Meet International Standards?

A: Certifications: Passed certifications including IEC 60076 (International Standard), GB/T 6451 (Chinese National Standard), SGS, CE, UL, etc.
Special Certifications: Non-crystalline alloy transformers meet the IEC 61786 (high-efficiency transformer) standard; pre-assembled substations comply with the IEC 62271-200 (pre-assembled substation) requirement.

Q: How to Choose the Appropriate Type of Transformer?

A: Energy Efficiency Priority: Select amorphous alloy or epoxy resin dry-type transformers.
High Load Scenarios: Oil-immersed transformers are preferable.
Complex Distribution Needs: Contact engineers to customize pre-assembled substation solutions.

 

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