480kW-2.4MW Smart Fully Flexible Split Charging Stack
Split Architecture — power cabinet up to 100m from charging terminals
Intelligent Power Distribution — dynamic load balancing across all chargers
800V Architecture Ready — 150-1000V wide output voltage range
OCPP 2.0.1 & ISO 15118 — Plug & Charge ready for seamless network integration
IP55 Rated — built for harsh outdoor environments worldwide
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Henan GNEE Electric Co., Ltd. is one of the most reliable manufacturers and suppliers of 480kw-2.4mw smart fully flexible split charging stack in China. If you're going to buy customized 480kw-2.4mw smart fully flexible split charging stack made in China, welcome to get quotation from our factory. Quality products and reasonable price are available.
Our 480kW-2.4MW Smart Fully Flexible Split Charging Stack redefines commercial EV charging with its revolutionary modular architecture. Unlike conventional all-in-one charging stations, our split design separates the power cabinet from charging dispensers, enabling flexible site layout, noise reduction at charging bays, and intelligent dynamic power distribution across multiple vehicles.
Engineered for heavy-duty commercial applications, this system delivers industry-leading power density with a scalable range from 480kW all the way to 2.4MW - the widest power range in its class. Whether you operate a bus depot, logistics fleet, port terminal, or highway rest stop, our charging stack adapts to your current needs while protecting your investment for future growth.
The smart power management system dynamically allocates power based on real-time vehicle demand, maximizing throughput and ensuring optimal energy utilization. Support for both air-cooled and liquid-cooled charging guns provides flexibility for passenger vehicles through to heavy-duty electric trucks and buses.
Not sure which configuration fits your project?
Our EV charging experts will design a customized solution based on your site capacity, fleet size, and growth plans - free consultation within 24 hours.
Core Features: Why Our Split Charging Stack Stands Out
Every component of our smart fully flexible split charging stack is engineered for maximum reliability, efficiency, and scalability. Discover the advanced technologies that make this system the preferred choice for forward-thinking EV charging operators.
⚡Ultra-Wide Power Scalability
From 480kW to 2.4MW in a single system - the broadest power range in the industry. Add power modules as demand grows without replacing your existing infrastructure investment.
🔀Intelligent Dynamic Power Distribution
Smart load balancing automatically allocates available power across all connected vehicles. Maximize utilization while ensuring each vehicle gets optimal charging speed.
🔧Hot-Swappable Modular Design
Each power module can be replaced in under 10 minutes without shutting down the entire system. Minimize downtime and maximize your charging revenue.
🌡️Dual Cooling System Support
Air-cooled for standard applications and liquid-cooled for ultra-high-power 600A charging. Support both passenger EVs and heavy-duty commercial vehicles from one system.
📡Advanced Smart Connectivity
Built-in OCPP 2.0.1, ISO 15118 Plug & Charge, 4G/Ethernet/Wi-Fi, and remote OTA updates. Full integration with your existing charging management platform.
🛡️Military-Grade Safety & Reliability
IP55 protection, 20+ safety protection mechanisms, CE/UL/IEC certification, and industrial-grade components for 24/7 operation in harsh environments.
💧Liquid-Cooled High-Power Charging
Optional liquid-cooled cables deliver up to 600A output, enabling ultra-fast charging for 800V architecture vehicles and heavy-duty commercial fleets.
📊Cloud-Based Monitoring Platform
Real-time monitoring, remote diagnostics, revenue analytics, and predictive maintenance. Manage your entire charging network from a single dashboard.
🌍Global Standard Compatibility
Supports CCS1, CCS2, CHAdeMO, and GB/T connectors. Compatible with all major EV brands and 150V-1000V vehicle architectures - future-proof your investment.
Technical Specifications: 480kW-2.4MW Modular DC Charging System
| Parameter | 480kW Model | 960kW Model | 1.44MW Model | 2.4MW Model |
|---|---|---|---|---|
| Power Cabinet Specifications | ||||
| Rated Power Output | 480 kW | 960 kW | 1,440 kW | 2,400 kW (2.4MW) |
| Input Voltage | 3-phase AC 400V±10% / 480V±10%, 50/60Hz | |||
| Power Factor | ≥ 0.99 | |||
| Peak Efficiency | ≥ 96% | |||
| THD (Total Harmonic Distortion) | ≤ 5% | |||
| Output Voltage Range | DC 150V – 1000V (wide range, 800V architecture ready) | |||
| Power Module Rating | 40kW per module (hot-swappable) | |||
| Number of Modules | 12 | 24 | 36 | 60 |
| Max Charging Terminals | 6 | 12 | 18 | 24+ |
| Cabinet Dimensions (W×D×H) | 1000 × 800 × 2000 mm | 2000 × 800 × 2000 mm (dual cabinet) | ||
| Protection Class | IP55 | |||
| Charging Terminal Specifications | ||||
| Terminal Type | Single-gun / Dual-gun / Liquid-cooled (optional) | |||
| Max Output per Gun (Air-cooled) | 250A / 250kW | |||
| Max Output per Gun (Liquid-cooled) | 600A / 500kW | |||
| Connectors Supported | CCS1, CCS2, CHAdeMO, GB/T (configurable) | |||
| Display | 10-inch HD touchscreen + LED status indicators | |||
| User Authentication | RFID card, QR code, APP, Plug & Charge (ISO 15118), VIN recognition | |||
| Cable Length | 5m standard (customizable up to 10m) | |||
| Terminal Protection Class | IP55 | |||
| Communication & Smart Features | ||||
| Communication Protocols | OCPP 1.6J / OCPP 2.0.1, ISO 15118, DIN 70121 | |||
| Connectivity | 4G LTE, Ethernet, Wi-Fi (optional) | |||
| Smart Features | Dynamic load balancing, remote monitoring, OTA updates, predictive maintenance, energy management | |||
| Environmental Specifications | ||||
| Operating Temperature | -30°C to +55°C (derated above 50°C) | |||
| Storage Temperature | -40°C to +70°C | |||
| Humidity | 5% – 95% (non-condensing) | |||
| Altitude | ≤ 2000m (derated above 2000m) | |||
| Noise Level | ≤ 65dB @ 1m (power cabinet) | |||
| Safety & Certifications | ||||
| Safety Protections | Over-voltage, under-voltage, over-current, short-circuit, leakage, lightning, over-temperature, reverse polarity | |||
| Standards Compliance | CE, IEC 61851, IEC 62196, UL 2202, UL 2594, GB/T 18487, RoHS | |||
| Warranty | 2 years standard (extended warranty available) | |||
Application Scenarios: Where Our Split Charging Stack Delivers Value
From urban charging hubs to remote industrial sites, our 480kW-2.4MW flexible split charging stack is engineered to excel across diverse commercial and industrial EV charging applications. Discover how our solution can be tailored to your specific use case.
🚛 Fleet Depots & Logistics Hubs
Charge dozens of delivery vans and trucks simultaneously with smart power scheduling for overnight and opportunity charging.
🚌 Electric Bus Terminals
Rapid opportunity charging for city bus fleets. Multi-terminal design supports entire bus fleets with staggered charging schedules.
🛣️ Highway Rest Stops
High-throughput public fast charging for long-distance travel. Scalable power adapts to peak travel demand patterns.
🏢 Commercial & Retail Centers
Premium fast charging service for customers and employees. Split design keeps noise and bulk away from parking areas.
⚓ Ports & Industrial Yards
Heavy-duty charging for port tractors, forklifts, and industrial EVs. Rugged design for demanding industrial environments.
🚕 Taxi & Ride-Hailing Hubs
Fast-charging stations optimized for high-turnover taxi fleets. Quick top-ups maximize vehicle uptime and driver earnings.
Have a unique project requirement?
We specialize in custom EV charging solutions. Whether it's a special voltage requirement, integration with renewable energy, or a unique site layout - our engineering team can deliver. Tell us about your project today.
Product Comparison: How We Stack Up Against Competitors
See a side-by-side comparison of our 480kW-2.4MW Smart Fully Flexible Split Charging Stack against leading competitor products. Numbers don't lie - our system delivers superior value across every key metric.
| Feature | Our Product | Competitor A | Competitor B |
|---|---|---|---|
| Max Power Output | 2.4 MW | 960 kW | 720 kW |
| Scalable Range | 480kW – 2.4MW | 480kW – 960kW | 360kW – 720kW |
| Peak Efficiency | 96% | 95% | 95% |
| Protection Class | IP55 | IP54 | IP54 |
| Max Terminal Distance | 100m | 50m | Not specified |
| Liquid-Cooled Output | 600A / 500kW | 600A / 480kW | Not available |
| OCPP Version | 1.6J + 2.0.1 | 1.6J | 1.6 & 2.0 |
| ISO 15118 Plug & Charge | ✓ Yes | ✓ Yes | ✗ No |
| Max Charging Guns per System | 24+ | 12 | Not specified |
| Hot-Swappable Modules | ✓ Yes | ✓ Yes | ✓ Yes |
| Predictive Maintenance | ✓ AI-Powered | ✗ Basic only | ✗ No |
| Display Size | 10" Touchscreen | 7" Touchscreen | 10" Display |
| Warranty | 2 years (extendable) | 2 years | Not specified |
Ready to Power Up Your EV Charging Business?
Get a customized quotation for our 480kW-2.4MW Smart Fully Flexible Split Charging Stack. Our EV charging experts will respond within 24 hours with a detailed proposal tailored to your project needs.
FAQ
Q1: What does "split charging stack" mean?
A split charging stack separates the power electronics (power cabinet) from the charging dispensers (terminals). The power cabinet can be installed in a utility area up to 100 meters away, while the sleek charging terminals sit at each parking bay. This design reduces noise, saves valuable parking space, simplifies maintenance, and allows multiple vehicles to charge from a single power source with intelligent load sharing. All-in-one chargers pack everything into a single unit at each parking spot, which is less efficient for multi-charger installations.
Q2: How does the 480kW to 2.4MW power scalability work in practice?
Our system uses 40kW hot-swappable power modules that you can add or remove as needed. Start with 12 modules (480kW) for a small commercial site, then add more modules as your charging demand grows - up to 60 modules (2.4MW) in a dual-cabinet configuration. The modular approach protects your initial investment because you only pay for the power you need today, while having the confidence that your infrastructure can scale up to 5x its original capacity without replacing cabinets or rewiring.
Q3: Is this charging system compatible with 800V EV architectures and all charging standards?
Absolutely. Our split charging stack supports a wide output voltage range of 150V-1000V, making it fully compatible with both 400V and the latest 800V high-voltage EV platforms. We support all major charging connectors including CCS1, CCS2, CHAdeMO, and GB/T. The system also supports ISO 15118 for Plug & Charge functionality, enabling the most seamless charging experience for drivers of modern EVs.
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